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Duration 21 hours
Course Outline
Introduction to WAAM and Hybrid Manufacturing
- Foundations of metal additive manufacturing
- Core WAAM principles and deposition techniques
- Hybrid robot-CNC methodologies and current industry trends
Fundamentals of FANUC Welding Robot Programming
- Introduction to FANUC robotic systems and ROBOGUIDE
- Developing paths for arc welding applications
- Managing teaching points, tool offsets, and coordinate systems
GMAW Process and WAAM Deposition Planning
- Optimizing Gas Metal Arc Welding (GMAW) parameters for WAAM
- Controlling wire feed, travel speed, and current
- Strategies for single-bead and multi-bead layer deposition
HAAS CNC System Coordination
- Setup and overview of 5-axis worktables
- Calibrating reference alignment with robotic paths
- Programming CNC toolpaths for hybrid finishing operations
Integration Workflow Between Robot and CNC
- Process planning: Comparing robot-first and CNC-first hybrid workflows
- Techniques for handshaking, communication, and synchronization
- Simulating and optimizing real-world process timing
Process Validation and Troubleshooting
- Ensuring accuracy and consistency in WAAM geometry
- Addressing weld defects, layer distortion, and post-processing requirements
- Resolving common issues in hybrid manufacturing environments
Summary and Next Steps
- Recap of key integrated WAAM process components
- Strategies for production validation and scalability
- Guidance on testing, safety compliance, and quality assurance
Requirements
- Familiarity with industrial automation concepts
- Practical experience in welding or robotic programming
- Fundamental understanding of CNC machining principles
Target Audience
- Robotics welding technicians
- Manufacturing and automation engineers
- Technologists involved in hybrid CNC/robotic processes
Testimonials (1)
Practical usages are very impressive.
