Thank you for sending your enquiry! One of our team members will contact you shortly.
Thank you for sending your booking! One of our team members will contact you shortly.
Duration 7 hours
Course Outline
Regulatory Framework and Standards
- Overview of relevant regulations and consensus standards
- Legal responsibilities of employers and workers
- Integration of LOTO into broader safety management systems
LOTO Policy and Program Development
- Essential components of an effective LOTO program and written procedures
- Permit-to-work and authorization workflows
- Recordkeeping, auditing, and continuous improvement processes
Identification of Energy Sources and Hazard Assessment
- Categories of hazardous energy (electrical, mechanical, hydraulic, pneumatic, thermal, chemical)
- Methods for locating and documenting energy isolation points
- Risk assessment and prioritization for maintenance tasks
Isolation Devices, Locking, and Tagging Hardware
- Common isolation devices and best practices for selection
- Types of locks and tags, securement methods, and key management
- Special scenarios: group LOTO, multiple energy sources, and complex machinery
LOTO Procedures, Verification, and Restoration
- Step-by-step LOTO procedure structure and safe sequencing
- Verification of isolation, testing, and safe work validation
- Safe removal of locks/tags and protocols for system re-energization
Roles, Responsibilities, and Communication
- Segregation of duties: authorized, affected, and other employees
- Coordination practices for supervisors, HSE, and contractors
- Shift handovers, group LOTO coordination, and emergency response
Hands-on Practical Labs and Assessment
- Practical exercise: developing and executing LOTO on representative equipment mock-ups
- Scenario drills: multi-energy isolation, unexpected hazards, and troubleshooting
- Competency checks, debrief sessions, and corrective action planning
Summary and Next Steps
Requirements
- A foundational understanding of basic manufacturing operations
- Experience operating or working in proximity to industrial machinery
- Familiarity with core workplace safety principles
Target Audience
- Maintenance technicians and electricians
- Machine operators and production supervisors
- Health, Safety, and Environment (HSE) personnel
